What wire size for a 25 amp circuit?
All valid wire sizes for a 25 amp circuit
A 25 amp circuit is less common than 20A or 30A but is used for specific appliances where 20A is too small and 30A is oversized. The minimum wire is 10 AWG copper. Common applications include ductless mini-split outdoor units and small tankless water heaters.
Any gauge with ampacity equal to or greater than 25A per NEC 2023 Table 310.16, after 110.14(C) termination limits are applied. Smaller gauge number means thicker wire, higher cost, but lower voltage drop.
| Gauge | Material | Capacity | Max distance (3% drop) | Conduit |
|---|---|---|---|---|
| 10 AWG (minimum) | Copper | 35A | 116 ft | 3/4" EMT |
| 8 AWG | Copper | 50A | 185 ft | 3/4" EMT |
| 6 AWG | Copper | 65A | 294 ft | 3/4" EMT |
| 4 AWG | Copper | 85A | 468 ft | 1" EMT |
| 3 AWG | Copper | 100A | 588 ft | 1" EMT |
| 2 AWG | Copper | 115A | 750 ft | 1" EMT |
| 1 AWG | Copper | 130A | 937 ft | 1-1/4" EMT |
| 1/0 AWG | Copper | 150A | 1200 ft | 1-1/4" EMT |
| 2/0 AWG | Copper | 175A | 1500 ft | 1-1/2" EMT |
| 3/0 AWG | Copper | 200A | 1875 ft | 2" EMT |
| 4/0 AWG | Copper | 230A | 2307 ft | 2" EMT |
| 10 AWG (minimum) | Aluminum | 30A | 70 ft | 1/2" EMT |
| 8 AWG | Aluminum | 40A | 112 ft | 3/4" EMT |
| 6 AWG | Aluminum | 50A | 178 ft | 3/4" EMT |
| 4 AWG | Aluminum | 65A | 283 ft | 3/4" EMT |
| 3 AWG | Aluminum | 75A | 357 ft | 1" EMT |
| 2 AWG | Aluminum | 90A | 454 ft | 1" EMT |
| 1 AWG | Aluminum | 100A | 566 ft | 1" EMT |
| 1/0 AWG | Aluminum | 120A | 714 ft | 1-1/4" EMT |
| 2/0 AWG | Aluminum | 135A | 909 ft | 1-1/4" EMT |
| 3/0 AWG | Aluminum | 155A | 1153 ft | 1-1/2" EMT |
| 4/0 AWG | Aluminum | 180A | 1428 ft | 2" EMT |
Maximum wire run distance
One-way distance in feet before voltage drop exceeds 3%, per NEC Chapter 9 Table 8 resistance values. If your run is longer than these distances, upsize one gauge.
| Gauge | Material | 120V | 208V | 240V | 480V |
|---|---|---|---|---|---|
| 10 AWG | Copper | 58 ft | 100 ft | 116 ft | 232 ft |
| 8 AWG | Copper | 92 ft | 160 ft | 185 ft | 370 ft |
| 6 AWG | Copper | 146 ft | 254 ft | 294 ft | 588 ft |
| 4 AWG | Copper | 234 ft | 405 ft | 468 ft | 937 ft |
| 3 AWG | Copper | 294 ft | 508 ft | 588 ft | 1153 ft |
| 2 AWG | Copper | 370 ft | 638 ft | 750 ft | 1500 ft |
| 1 AWG | Copper | 468 ft | 810 ft | 937 ft | 1875 ft |
| 1/0 AWG | Copper | 588 ft | 1034 ft | 1200 ft | 2307 ft |
| 2/0 AWG | Copper | 750 ft | 1304 ft | 1500 ft | 3000 ft |
| 3/0 AWG | Copper | 937 ft | 1666 ft | 1875 ft | 3750 ft |
| 4/0 AWG | Copper | 1200 ft | 2000 ft | 2307 ft | 5000 ft |
| 10 AWG | Aluminum | 35 ft | 61 ft | 70 ft | 141 ft |
| 8 AWG | Aluminum | 56 ft | 97 ft | 112 ft | 225 ft |
| 6 AWG | Aluminum | 89 ft | 154 ft | 178 ft | 357 ft |
| 4 AWG | Aluminum | 141 ft | 245 ft | 283 ft | 566 ft |
| 3 AWG | Aluminum | 178 ft | 309 ft | 357 ft | 714 ft |
| 2 AWG | Aluminum | 225 ft | 389 ft | 454 ft | 909 ft |
| 1 AWG | Aluminum | 285 ft | 491 ft | 566 ft | 1153 ft |
| 1/0 AWG | Aluminum | 357 ft | 625 ft | 714 ft | 1428 ft |
| 2/0 AWG | Aluminum | 454 ft | 789 ft | 909 ft | 1764 ft |
| 3/0 AWG | Aluminum | 566 ft | 1000 ft | 1153 ft | 2307 ft |
| 4/0 AWG | Aluminum | 714 ft | 1250 ft | 1428 ft | 3000 ft |
Common 25A circuit projects
- mini-split condenser
- small tankless water heater
- large window AC
Frequently asked questions
What is the minimum wire size for a 25 amp circuit?
The minimum wire size is 10 AWG copper or 10 AWG aluminum per NEC 2023 Table 310.16 with 110.14(C) termination limits applied. For long runs, you may need to upsize to account for voltage drop. See the max distance table above.
Can I use aluminum wire for a 25 amp circuit?
Yes. 10 AWG aluminum handles 25A. Aluminum requires anti-oxidant compound and AL-rated terminals (marked AL/CU on the device). It costs roughly 40-60% less than copper but requires a larger gauge for equivalent ampacity. See the 10 AWG copper vs aluminum comparison.
How far can I run 10 AWG wire on a 25 amp circuit?
At 240V, 10 AWG copper can run approximately 116 feet before exceeding the 3% voltage drop recommendation. For longer distances, upsize to the next gauge. Use the voltage drop calculator for your exact scenario.
What breaker size for a 25 amp circuit?
Use a 25A breaker. The breaker must match the circuit rating, not the wire ampacity. For continuous loads (like EV chargers), the breaker must be rated at 125% of the load per NEC 210.19(A)(1).
Do I need GFCI on a 25 amp circuit?
GFCI requirements depend on location, not amperage. NEC 2023 requires GFCI in kitchens, bathrooms, garages, outdoors, basements, laundry areas, and near sinks. Check the GFCI requirements by room for your specific installation.
Common products for 10 AWG Copper circuits
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NEC 2023 references verified April 2026