What wire size for a 100 amp circuit?
You\'re running power to a detached garage, building out an ADU that needs its own panel, or upgrading an older home from 60A to 100A service. At 100A, you\'re past branch-circuit territory and into feeder and service-entrance wiring - the rules change and the wire gets expensive fast.
All valid wire sizes for a 100 amp circuit
A 100 amp sub panel feeder is the standard for detached garages, workshops, and ADUs. The minimum wire is 3 AWG copper or 1 AWG aluminum. Aluminum is extremely common at this size, costing roughly half the price.
Any gauge with ampacity equal to or greater than 100A per NEC 2023 Table 310.16, after 110.14(C) termination limits are applied. Smaller gauge number means thicker wire, higher cost, but lower voltage drop.
| Gauge | Material | Capacity | Max distance (3% drop) | Conduit |
|---|---|---|---|---|
| 3 AWG (minimum) | Copper | 100A | 147 ft | 1" EMT |
| 2 AWG | Copper | 115A | 185 ft | 1" EMT |
| 1 AWG | Copper | 130A | 234 ft | 1-1/4" EMT |
| 1/0 AWG | Copper | 150A | 294 ft | 1-1/4" EMT |
| 2/0 AWG | Copper | 175A | 370 ft | 1-1/2" EMT |
| 3/0 AWG | Copper | 200A | 468 ft | 2" EMT |
| 4/0 AWG | Copper | 230A | 588 ft | 2" EMT |
| 1 AWG (minimum) | Aluminum | 100A | 142 ft | 1" EMT |
| 1/0 AWG | Aluminum | 120A | 178 ft | 1-1/4" EMT |
| 2/0 AWG | Aluminum | 135A | 225 ft | 1-1/4" EMT |
| 3/0 AWG | Aluminum | 155A | 285 ft | 1-1/2" EMT |
| 4/0 AWG | Aluminum | 180A | 361 ft | 2" EMT |
| 4 AWG (310.15(B)(7)) | Copper | 100A | 116 ft | 1" EMT |
| 2 AWG (310.15(B)(7)) | Aluminum | 100A | 112 ft | 1" EMT |
Maximum wire run distance
One-way distance in feet before voltage drop exceeds 3%, per NEC Chapter 9 Table 8 resistance values. If your run is longer than these distances, upsize one gauge.
| Gauge | Material | 120V | 208V | 240V | 480V |
|---|---|---|---|---|---|
| 3 AWG | Copper | 73 ft | 127 ft | 147 ft | 294 ft |
| 2 AWG | Copper | 92 ft | 160 ft | 185 ft | 370 ft |
| 1 AWG | Copper | 116 ft | 202 ft | 234 ft | 468 ft |
| 1/0 AWG | Copper | 147 ft | 256 ft | 294 ft | 588 ft |
| 2/0 AWG | Copper | 186 ft | 322 ft | 370 ft | 750 ft |
| 3/0 AWG | Copper | 234 ft | 405 ft | 468 ft | 937 ft |
| 4/0 AWG | Copper | 297 ft | 517 ft | 588 ft | 1200 ft |
| 1 AWG | Aluminum | 71 ft | 123 ft | 142 ft | 285 ft |
| 1/0 AWG | Aluminum | 89 ft | 155 ft | 178 ft | 357 ft |
| 2/0 AWG | Aluminum | 113 ft | 196 ft | 225 ft | 454 ft |
| 3/0 AWG | Aluminum | 142 ft | 247 ft | 285 ft | 566 ft |
| 4/0 AWG | Aluminum | 179 ft | 312 ft | 361 ft | 714 ft |
| 4 AWG | Copper | 58 ft | 101 ft | 116 ft | 234 ft |
| 2 AWG | Aluminum | 56 ft | 97 ft | 112 ft | 225 ft |
Common 100A circuit projects
100A subpanel (detached garage)
Run a 4-wire feeder from the main panel to a 100A subpanel in the garage. Use 1 AWG aluminum SER cable (cheaper) or 3 AWG copper in conduit. You need two hots, a neutral, and an equipment ground. Install a grounding electrode (two ground rods 6+ feet apart) at the garage per NEC 250.32. Isolate the neutral bar from the panel enclosure - do not bond neutral to ground in the subpanel.
100A subpanel (ADU/workshop)
An ADU with a full kitchen, HVAC, and water heater typically needs 100A. Run the feeder underground in PVC conduit with individual THWN-2 conductors. Do a load calculation per NEC 220.82 to verify 100A is sufficient - an ADU with electric heat and an EV charger may need 125A. Some jurisdictions require a separate meter for ADUs.
100A service upgrade
Upgrading from 60A to 100A service means replacing the meter base, service entrance cable, main breaker panel, and grounding electrode system. The utility must disconnect and reconnect the service drop. Use 4 AWG copper or 2 AWG aluminum service entrance cable per NEC Table 310.15(B)(7). This is not a DIY project - it requires a permit, inspection, and utility coordination.
100A sub panel wire size for workshop
A workshop with a welder, table saw, and dust collector needs careful load planning. Size the feeder for peak simultaneous load, not total connected load. A 100A panel gives headroom: a 240V welder (50A), table saw (15A), and dust collector (15A) rarely all run at once. Run 1 AWG aluminum in conduit for cost savings on long runs.
Frequently asked questions
What is the minimum wire size for a 100 amp circuit?
The minimum wire size is 3 AWG copper or 1 AWG aluminum per NEC 2023 Table 310.16 with 110.14(C) termination limits applied. For long runs, you may need to upsize to account for voltage drop. See the max distance table above.
Can I use aluminum wire for a 100 amp circuit?
Yes. 1 AWG aluminum handles 100A. Aluminum requires anti-oxidant compound and AL-rated terminals (marked AL/CU on the device). It costs roughly 40-60% less than copper but requires a larger gauge for equivalent ampacity. See the 3 AWG copper vs aluminum comparison.
How far can I run 3 AWG wire on a 100 amp circuit?
At 240V, 3 AWG copper can run approximately 147 feet before exceeding the 3% voltage drop recommendation. For longer distances, upsize to the next gauge. Use the voltage drop calculator for your exact scenario.
What breaker size for a 100 amp circuit?
Use a 100A breaker. The breaker must match the circuit rating, not the wire ampacity. For continuous loads (like EV chargers), the breaker must be rated at 125% of the load per NEC 210.19(A)(1).
Do I need GFCI on a 100 amp circuit?
GFCI requirements depend on location, not amperage. NEC 2023 requires GFCI in kitchens, bathrooms, garages, outdoors, basements, laundry areas, and near sinks. Check the GFCI requirements by room for your specific installation.
Common products for 3 AWG Copper circuits
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NEC 2023 references verified April 2026