4/0 AWG XHHW-2 Copper Ampacity & Derating
Calculation Walkthrough
Per NEC 2023 Table 310.16, 4/0 AWG copper XHHW-2 (90°C column) = 260A base. Assumes ≤3 CCC at 30°C ambient.
At 30.0°C (86°F), factor = 1.0. No reduction. At 50°C attic: factor drops to ~0.82 for 90°C insulation.
≤3 CCC = factor 1.0. EGC + neutral (unbalanced) not counted per 310.15(E). Typical 240V circuit: 2 hots + N + G = 2 CCC.
Equipment termination governs the final ampacity. Circuits >100A: 75°C column applies per 110.14(C)(1)(b). Modern panels and breakers are listed for 75°C terminations, so the 75°C column value of 230A becomes the ceiling. The 90°C rating is only used as the starting point for temperature correction and bundling derating. After all adjustments, the result cannot exceed the termination column value. This is the single most commonly failed inspection item.
NEC recommends limiting voltage drop to 3% on branch circuits and 5% total (branch + feeder combined). For 4/0 AWG copper carrying 230A at 240V single-phase over a 100-foot one-way run: Vd = (2 × L × I × R) / 1000. The resistance per 1000 ft for 4/0 AWG copper at 75°C is used from NEC Chapter 9 Table 8. At 230A and 100 ft, the drop is 2.8V (1.2%). For longer runs or higher loads, use the voltage drop calculator with your specific distance and load.
Common Applications
4/0 AWG XHHW-2 copper at 230A covers 195-230A feeders and is commonly used for 200A residential services, though NEC Table 310.15(B)(7) allows 2/0 AWG copper as the minimum for dwelling services. Paired with a 200A main breaker. 4/0 AWG provides headroom above the 200A rating (230A at 75°C) which helps with voltage drop on longer runs. The aluminum equivalent for 200A dwelling service is 4/0 AWG aluminum per Table 310.15(B)(7), or 250 kcmil aluminum per the general Table 310.16. For service entrance cables (SE cable), verify the cable assembly rating matches the installation environment. Utility companies may specify minimum conductor sizes that exceed NEC requirements, so check with the local utility before ordering materials.
NEC 2020 vs NEC 2023
Ampacity values for 4/0 AWG copper are identical across NEC 2017, 2020, and 2023 editions. The only change affecting this conductor is the table renumbering from Table 310.15(B)(16) to Table 310.16 in the 2023 edition. This renumbering was part of a broader reorganization of Article 310 that also moved temperature correction factors from Table 310.15(B)(2)(a) to Table 310.15(B)(1) and bundling adjustment factors from Table 310.15(B)(3)(a) to Table 310.15(C)(1). When citing NEC references on permits or inspection reports, use the table numbers that match your state's adopted code year. States on NEC 2020 or earlier should cite Table 310.15(B)(16); states that have adopted NEC 2023 should cite Table 310.16.
Quick Reference
| Conductor | Temp | Amps | Use |
|---|---|---|---|
| 4/0 AWG Copper TW | 60°C | 195A | Wet / underground |
| 4/0 AWG Copper THW | 75°C | 230A | Standard circuits |
| 4/0 AWG Copper THHN | 90°C | 260A | Derating start only |
| 4/0 AWG Copper free air | 75/90°C | 360A / 405A | Table 310.17 |
| 4/0 AWG Aluminum THHN | 75°C | 180A | Aluminum equivalent |
Frequently asked questions
What is the ampacity of 4/0 AWG Copper wire?
4/0 AWG XHHW-2 Copper has a base ampacity of 260A at 90°C per NEC 2023 Table 310.16. After applying the 110.14(C) termination temperature limit, the usable ampacity is 230A for most installations. This is the value you use for circuit sizing and breaker selection.
What size breaker do I need for 4/0 AWG copper wire?
Pair 4/0 AWG copper with a 200A breaker. The wire's usable ampacity of 230A must equal or exceed the breaker rating. For continuous loads (running 3+ hours), the load must not exceed 80% of the breaker rating (160A on a 200A breaker). See the full ampacity table for all wire sizes.
Can I use 4/0 AWG wire in conduit?
Yes. 4/0 AWG XHHW-2 is rated for conduit installations including EMT, PVC, and rigid metal conduit. The 260A base ampacity applies in conduit with no more than 3 current-carrying conductors. If bundling more than 3 conductors, apply the bundling adjustment factors from NEC Table 310.15(C)(1).
How far can I run 4/0 AWG copper wire?
The maximum distance depends on load and voltage. For 4/0 AWG copper at 230A on a 240V circuit, use the voltage drop calculator with your specific distance. As a rule of thumb, keep voltage drop under 3% for branch circuits. Longer runs may require upsizing the conductor.
Can I use aluminum instead of copper for 4/0 AWG?
Yes, but check the ampacity difference. 4/0 AWG aluminum XHHW-2 is rated at 180A versus 230A for copper. For equivalent capacity, you'll typically need to go up one or two gauge sizes in aluminum. See the 4/0 AWG copper vs aluminum comparison for cost and installation details.
Common products for 4/0 AWG Copper circuits
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NEC 2023 references verified April 2026